INDUSTRIAL AUTOMATION Training in Erode

Industrial Automation Training

PLC & SCADA Training

PLC (Programmable Logic controller) training imparts the skills for implementing machinery and hardware related automation to rule the modern industrial automation process. Participants gain the understanding of PLC architecture, applications, instructions, programming, interfacing and troubleshooting. The learning curve encompasses ladder logic for establishing mathematical and logical concepts. The methods of controlling industrial electronic circuits namely relays and sensor interfacing is also covered. The training program provides insight and practical exposure on the leading brands of PLCs such as Allen Bradley and Siemens.

SCADA (Supervisory Control and Data Acquisition) training course provides a thorough technical overview of SCADA software used for supervision and data management involved in the industrial automation systems. In the process of developing SCADA applications, participants will learn about the ways of creating/modifying database of tag and writing logic through script. Creating animation, alarms, events and establishing connectivity between hardware and software all is involved in the training. Fundamentals of AC drive along with interfacing with PLC is also discussed.

Introduction to Automation

Brief Description of a Control System
Micro Controller, PID Controller, PLC Controller
History & Need of Industrial Automation
Application of Industrial Automation
Basic Components of Automation
Hardware Classification of Automation

PLC Details

History of PLC
Difference between relay, contactor & PLC logic
PLC architecture
A detailed description of different PLC modules & cards

Introduction to PLC

Application and Advantage of PLCs
Architecture of a PLC
Source and Sink type of PLC
Programming Language of a PLC
Hardware over View of Mitsubishi series of PLC
Controls Wiring of PLC
Data files used in a PLC
Interfacing with Relay
Control circuit designing with feedback concept
Interfacing proximity sensor with PLC
Communication with PC
Wiring different field device to PLC
Simulator analysis of a PLC Programming
Uploading, Downloading & Monitoring programs
Introduction to SFD, Instruction List and Ladder Logic
Monitoring/Modifying Data table values
Hands on experience on real time applications
Fault finding/troubleshooting and documentation

I/O configuration & Memory Mapping

Why I/O configuration is required?
How the I/O modules are addressed for AB & Siemens – PLCs

Programs & Ladder Diagrams

First steps with the programming device
Introducing the basic ladder logic
Instructions, contacts, coils, and PLC scan

The Instruction Set

A look at the instructions covered in all PLCs.
Each instruction being illustrated by application specific program examples
The instructions covered are:- NO/NC, Set, Reset, Timers, Counters, Comparison, Arithmetic, Logical & Move functions

Communications & fault finding

An introduction to communication options available for the type of PLCs

Ladder Logic Programming

Comparison b/w Gate, Relay ladder & PLC logic
Description of using Memory bit in a programming
Mathematical Concept ADD, SUB, MUL, DIV and etc.
Logical Concept AND, ANI, OR, ORI, EXOR, NOT etc.
Special Function MOV, SET, RST, CMP, INC, DEC
Programming based on Timer and Counter
Advance Control function programming

Relay Logic

Basic principle of Relay working
Making AND, OR gate, NOT gate logic circuit
Interfacing relay with sensor
Relay based Control designing
Interconnection between Different Relay & Switch`s

Contactor Working

DOL Starter
Forward And Reverse DOL
Star Delta Starter (including timer)
Interlocking Circuit
Inching process
Contactor Based control Diagram

Timer Interfacing

Basic Principle of Industrial Timer
Delay generation
Wiring connection of timer to the different device
Controlling switching between different devices
Interfacing with relay and contactor
Alarm generation

Sensor and Process Instrumentation

Introduction to various Sensors/Instrumentation used in Industry
Temperature measurement (Thermocouple, RTD, thermistor)
Working on the proximity sensor

Introduction to limit switch

Working on the photo electric sensor
Temperature controller
Level sensor
Flow measurement and its working principle
Pressure measurement and its working principle
LVDT Displacement Sensor
Load and level measurement
Solenoid valve working and it`s Principle
Making Switches by using Sensor

Introduction to Automation

Brief Description of a Control System
Micro Controller, PID Controller, PLC Controller
History & Need of Industrial Automation
Application of Industrial Automation
Basic Components of Automation
Hardware Classification of Automation

Introduction to SCADA Communication

Introduction to SCADA Software
Creating a new SCADA Project
GUI Designing
Tag Substitutions
Dynamic Process Graphic
Real Time and Historical Trend
Alarms & Event
Recipe Management
Attaching controls to graphic object, Sizing, Blinking, Filling, Analog Entry, Movement of Objects and Visibility
SCADA and Networking
Communication with PLC
Interfacing SCADA via Excel, via PLC, via Relay, via Motor/LED
Fault finding/Troubleshooting

Application Development

Creating a new SCADA application
Creating Database of Tags
Creating & Editing graphic display with animation
Data Entry / Start Stop command
Analog entry
Sizing
Movement
Blinking
Visibility
Filling
Trending
Creating & Accessing Real-time Trends
Creating & Accessing Historical Trends
Creating Alarms & Events
Writing logic through script
Application script
Condition
Data Change
Window script
Special functions
Connectivity with the different hardware
Communication protocols
Communication with PLC
Communication with Data Acquisition System
Connectivity between software
Communication with Excel
Communication with Visual Basic
Commissioning the network nodes
Troubleshooting the application

AC Drives

Fundamentals of AC Drive
Block diagram of AC drive
Configuration of different drives
Control of drive with and without PLC
Various applications of AC Drive
Interfacing with PLC